Hairpin Stator Assembly Line

Project Overview

Fully Automated Hairpin Stator Assembly Line based in FORD Motor Company in Detroit, USA. Designed and constructed by GROB-WERKE GmbH & Co. KG, Mindelheim in Germany. High-tech process that requires extreme precision. Automated line starting from the creation of the hairpin as a self detail, fitting inside the stator core by the means of presses and gantries. The high-end process separating and twisting, after then completing the motor with cutting and welding. Then coating and impregnating. In the end – This is the future.

Services

• PLC software development according to FORD FAST Standard.
• Commissioning of Hairpin Widening and Twisting process station.
• Support on a Cutting and Welding station using Triumph Laser.
• Support on a Fitting process station using PROMESS.
• Developing software solutions in TIA Portal V15.1 (LD, SCL).
• Electrical Troubleshooting.